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What are the reasons for the inability to read the costs of repainting? The cost structure of repainting.

The loss of one defective item is not just the cost of painting. We will break down the true cost, including stripping and re-preparation.

Are you calculating the loss of one defective coating at the coating unit price? The actual loss is several times that amount. ────────────── ■Cause of Occurrence Repainting requires four processes: stripping, re-preparation, repainting, and re-inspection. In addition to the process of painting new items, the costs of stripping and re-preparation are added in full. ■The Truth The stripping process requires chemicals and time, making the unit cost higher than new painting. Additionally, there are expedited shipping costs due to delivery delays and opportunity losses from line stoppages. If the material is thin sheet or aluminum, there is also a risk of damaging the material itself during stripping. ■Improvement Measures Estimate the effect of reducing the defect rate by 1 percent based on the costs of the four processes. Strengthening the management of pre-treatment and film thickness is often cheaper than rework costs. Please utilize the estimation materials for repainting losses.

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